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What Goes Into Collision Repair?

Collision Repair Antioch does more than just repair dents; it restores your car’s safety and integrity. A thorough repair job takes a lot of work and careful attention to detail.

Many collision repairs are complex and involve insurance considerations like deductibles and coverage. Professional auto body shops will work directly with your insurance company to help make the process smoother.

If you’ve been involved in an auto accident, your vehicle may have sustained significant damage. Whether it’s a minor sideswipe or a devastating head-on collision, your car will need professional repairs to get back into safe driving condition. The best way to understand what goes into a typical car collision repair job is by getting an accurate estimate of the work.

An expert auto body shop will assess the damage to your vehicle and provide an itemized breakdown of all costs. This helps you avoid surprise charges during the repair process and makes negotiating with your insurer much easier. An accurate estimate will also help you determine if you have the right insurance coverage to cover any costs for your collision repair.

During the assessment process, experienced technicians will look closely at the visible damage to your vehicle and in some cases disassemble components to check for hidden problems. Then, they’ll create a roadmap for the repair work that addresses both cosmetic and structural issues.

Once the damage has been inspected, the technician will create a detailed repair quote and forward it to your insurance company. This gives you the opportunity to compare quotes from different shops and choose the one you feel most comfortable with.

After the quote is approved, the auto body shop will order the necessary replacement parts and begin working on your vehicle. They’ll start by straightening the frame to ensure structural integrity, repairing or replacing damaged parts and performing wheel alignments. Next, they’ll paint the repaired areas and perform systematic checks to ensure your vehicle functions properly. This thorough approach ensures a high-quality repair and builds trust with customers.

Replacement Parts

During this phase, the auto body technician will order replacement parts to repair the damage. They may also order a teardown of the vehicle to ensure that all damage is identified and documented. This step is particularly important when working with insurance companies that require a full inspection and teardown of the vehicle prior to beginning any repairs.

Sometimes, insurance companies will specify the use of alternative parts (non-OEM) to repair your vehicle as a cost-saving measure. These are called “crash parts” and often include imitation or generic parts that are not the same as the original parts used by your car manufacturer. This can lead to safety concerns because these alternative parts are not tested and certified by the OE manufacturer for fit, finish, structural integrity and corrosion protection. In addition, any damage caused by the failure of these alternative parts that were not the original parts in your car is typically not covered under your vehicle’s new-vehicle warranty.

OEM (Original Equipment Manufacturer) collision repair parts are designed by the vehicle manufacturer and manufactured to exact specifications and tolerances as the parts on your car at the time of manufacture. These are the only parts that meet rigorous requirements for fit, finish, structural integrity, corrosion protection and dent resistance. OEM parts are available at a higher upfront cost, but they are the only parts that guarantee to restore your vehicle back to its original factory condition and are covered by your vehicle’s new-vehicle warranties.

In contrast, aftermarket parts are produced by independent manufacturers and distributed to the auto body shop industry. They are similar in appearance to OEM parts but are not the same. They are marketed as being equivalent to the original parts and are less expensive, but they do not have the same level of testing or certifications that OEM parts have. Aftermarket crash parts have been known to be faulty, potentially compromising your safety, and have even led to recalls by the auto manufacturers.

Refinishing

After a collision, there is plenty to worry about, from insurance claims and doctor bills to getting your car back in working condition. However, understanding the repair process can help make the entire experience smoother.

Collision repair refers to any processes or procedures that restore, repair, replace, or refinish motor vehicle structural, life safety, or cosmetic components to their pre-accident condition. This can be done by replacing or repairing the damaged parts and components, refinishing them with high-quality paints, and then reassembling and doing a final check to ensure that the car works like it did before the accident.

The first step in the process is to assess the damage to your vehicle. Technicians will meticulously examine the dents, dings, and scrapes to determine which parts need to be replaced. They will also identify hidden damage and underlying issues that could be missed during a visual inspection. This is important because it allows the technicians to create a more accurate roadmap for the repair process.

Disassembly is the next step in the process, and it is incredibly important. This is because it enables technicians to get a more complete look at the internal damage to the frame and body of your vehicle. They can then take the necessary steps to fix these problems, ensuring that your vehicle is safe and sound for your next road trip.

Once the repairs are completed, the technicians will prepare the vehicle for painting. This includes masking off areas that do not need to be painted, sanding, and priming. Once the vehicle is ready, a base coat will be applied and then a clear coat. This final stage is critical, as it helps to protect the repaired surfaces from future damage and ensure that the finish looks beautiful.

Reassembly

If your car has been in a collision, it is likely to undergo extensive structural repairs. A professional auto body shop will use laser frame diagnostic systems and a frame machine to shape your vehicle’s structure back to its pre-accident form. This process can take days or even weeks depending on the extent of damage.

Once the bodywork and painting and refinishing are completed, the reassembly process begins. Your car’s components are carefully put back together and the mechanics will make any adjustments necessary to ensure the vehicle functions properly. A quality control inspection is also performed at this time to ensure that all of the repair work meets a high standard of quality and accuracy.

The reassembly process can be tricky, as many of the components are assembled in a different order than they were originally taken apart. It is important that the technicians take accurate and thorough notes during disassembly to prevent any issues when putting your vehicle back together. These detailed notes will help save your car’s repair costs and avoid any missteps in the future.

Another step of the reassembly process involves cleaning the interior and exterior of your vehicle. This will ensure that the final product is clean and free of dust, metal shavings, and other debris. It is also a good opportunity for the technician to catch any minor issues that may have been missed during disassembly and refinishing.

Once the reassembly is complete, your auto body repair technician will scan your vehicle with a computer system to ensure that all of the structural and mechanical repairs are correct. This process is crucial to ensuring that your vehicle is returned to its original condition, and it will also provide you with a complete list of the parts and labor for your insurance claim reimbursement.

Quality Control

The final step in the collision repair process involves a series of safety checks and inspections to ensure that the repaired vehicle meets the shop’s high standards. At this point, the vehicle can be released to the customer.

To maintain quality control, a strong and consistent feedback loop is critical. This helps to identify and correct problems before they cause costly delays or even worse, customer dissatisfaction. In addition, regular analysis of business processes is needed to streamline workflows and eliminate waste. This will allow technicians to focus on the important aspects of their work, while ensuring that all work is completed within scope and adherence to industry standards.

Quality control (QC) is a term that may be misleading, as it is often used to refer to after-the-fact inspection. However, QC is actually a process that occurs at every stage of production, and can be considered part of the overall quality assurance (QA) system. QA is the process by which quality requirements are defined and communicated to the technician, while QC is the actual inspection of the product or service.

In the world of collision repair, a robust QA system is essential for ensuring that repairs are made properly and on time. For example, a well-defined weld setup and test protocol can go a long way towards ensuring that all welds are done correctly. Similarly, an established QC process for the painting and refinishing of vehicles can help to ensure that all steps in this process are completed accurately. This includes sanding, cleaning and masking the vehicle prior to painting, as well as applying a primer, base coat, clear coat and any specialized finishes required for a showroom finish.